Metal embossing machine for willow pattern anti-slip function

Chequered type metal embossing machine is also called the willow pattern. Metal embossing machine for willow pattern anti-slip function is designed to make the metal embossing pattern in batch fully automatically.

About the thickness: For the chequered type machine, now we can process the thickness from 0.2 to 6.0mm, but the thickness range can not be made by machine. For example, if you choose range, you can choose like this: from 0.4 to 3.0mm, and from 3.0 to 6.0mm. And if other range, we do suggest, please do not let the range beyond 3.0mm, for example from 1 to 4.0mm, that is okay also.

About coil width: for chequered type machine, the coil width could be customized, but the Max width we made till now it is 1850mm. If wider and then we need to redesign and customized again

About the elements: as the thickness of chequered type machine normally a little thick, so we will give the following elements:

1. Supporting table: it is for supporting coil as when the coil thick, it will be very heavy, by the supporting table it can go easily.

2. Metal embossing rollers: it is for embossing the pattern to chequered type.

3.Leveling table: after embossing the sheet will be a little shape changed, so by the leveling machine, it will make the sheet even, neat and clean.

Chequered type embossing machine design:

To cater the market needs, for the Chequered type embossing design we make three types:

Option A: Simple and Smart type for thin sheet. we design the leveing and embossing together. Bu this type only could be used to process the thickness within 2.0mm. As to the width, we can customize for you.

Option B: Economic type for heavy duty. Sometime customers only have some budget to investment, so we design strong some economic type. The disadvantage aspects are this: it can not be used for very long time, just for small project is okay. Second, after long time using the embossing mold will not be so sharp, so the embossing sheet pattern will be a little shallow.

Option C: High quality and heavy duty type; mainly we use the different transmission part Pressurized hydraulic system, equipped with hydraulic station. And the embossing rollers we design uses Heat treatment of real forgings, modulation, intermediate frequency quenching, roll hardness,HRC60, the roller pattern is carved according to the customer's sample (willow leaf pattern). The surface is chrome-plated, rust-proof, wear-resistant and beautiful.

In the following part, we will show you one by one and then you can choose the proper type according to your needs.

Gear box type:

Detail Parameters of Option C:

Embossing machine: suitable for pressing stainless steel plate and carbon steel, the thickness of the base material is 2-6mm, and the width is 1250～1500 mm

Within: Flower roller Ø510×1650mm 2, real forging heat treatment, modulation, intermediate frequency quenching, roller surface hardness

HRC60, the roller pattern is engraved according to the customer's sample (willow leaf pattern). The surface is chrome-plated, rust-proof, wear-resistant,

Beautiful:Embossing motor: 30KW-4P speed reducer, oblique wheel reducer

TWB bearing: Type 24044, 4 pieces for Ø220 Ø340 118mm

Bearing seat: 520*480*160mm 4 pcs

Pressurizing method: pressurized hydraulic system, equipped with hydraulic station

Aligning flange, aligning wheel, fine-tuning device;

The frame steel plate welded structure is polished, recycled, and machine-added to build the wall panel. twenty two

8. All-wheel drive gearbox; the motor + cycloid reducer performs one-stage deceleration and then drives the gearbox to advance

Deceleration stage to provide the torque required for embossing.

9. Linear speed: 0～7m/min

10. Safety protective cover

Electrical control

1. Power supply voltage:380V 3-phase 4-wire frequency 50HZ, phase 3

2. Electrical control equipment: Straight-type electric cabinet

3. The electric box is equipped with a cooling fan

9-roll leveling machine

1. Ø130×1650mm

2. Inverter 7.5kw 1 set, Shenzhen Weichuang

3. Reducer: 1 BWD5-87-7.5KW

4. The leveling machine is synchronized with the embossing machine

5. Feeding platform No. 5, roller feeding rack, side positioning wheel

Compare:

Maybe some type, no reason to tell why it is good, but some type we can judge it is definitely not good:

The most important elements rollers:

For the rollers, some is tube and then embossing.

Some use solid metal bar but small diameter

Some use big diameter but not full hard at good method, so the cost has big diference. Here are some method to judge the quality.

1.Just the machine quality according to the machine weight:

2. Just the quality by tools to test the hardness and material nature

3. Jus the embossed sheet quality.

we can manufacture contains: roofing sheet machine, CZ purlin machine, light steel gauge machine, metal embossing machine, door system forming machine, ceiling system machine, pipe welding machine, slitting and cut to length machines, rack system machines, floor decking machine, stone coated steel roofing sheet machine as so on. The company has passed ISO9001 quality control system certification, European CE safety certification, North American CAS electric certification, and has instill the concept “time is money, quality is life, customer is the king” into the mind of every employees. We strictly control quality while improving production efficiency and shortening delivery time. All the machines produced by us need full line test before leaving the factory, we never send problematic equipment to customers. We have full experience of export and know well about the different needs of customers from both developing countries and developed countries, we provided many satisfactory machine proposals to customers in the past years. Nowadays our machines have already been exported to more than 150 countries and we established long-term and stable cooperative relationship with our clients.