Rack shelf roll forming machine

Galvanized steel rack shelf roll forming machine design for producing storage rack, warehouse shelves stud, upright post & Supermarket storage rack upright shelf frame profile machinery

Customized Rack Frame

Customized rack frame drawing

Section rack stud drawing

Rack shelf production line process

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack

Rack shelf roll forming machine

Machines List

2 in 1 Uncoiler straightener

1, Type Manual Expansion

2, Parameter

1) Passive discharge

2) Coil weight:<2T

3) Coil inner D.:φ450mm-φ530mm

4) Max. Width.200mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

7) Power.1.5kw

Servo Feeder
3.1 Max. feeding width:200mm
3.2 Feeding thickess: 0.4-1.6mm

3.3 Motor , 0.85ＫＷ(Yaskawa)

Hydraulic hole punching system

3.1 Function:Hydraulic punch breach
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure:16MPa
3.4 Hydraulic station:15KW( Hydraulic punch hole/shear use same station)

Guide device

Main Forming machines (for panel width 36mm)

5.1 Forming Roller:14 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2 Side Panel:T.18mm ,A3 steel Heavy duty .

5.3 Rolling speeding: 2-8 m/min.

5.4 Roller material:#45,overall quenching, hardness HRC56-62 ℃.
5.5 Motor power:4KW.
5.6 Main Roller :￠65mm,45 #.
5.7 Equipment base: 45 # H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Flat collect rack
Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Rack shelf production equipment advantage

1, Rack shelf production line for producing light storage shelves, medium storage shelves, heavy storage shelves.

2, PLC control system, automatically and easy handle.

3, Good quality roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

we can manufacture contains: roofing sheet machine, CZ purlin machine, light steel gauge machine, metal embossing machine, door system forming machine, ceiling system machine, pipe welding machine, slitting and cut to length machines, rack system machines, floor decking machine, stone coated steel roofing sheet machine as so on. The company has passed ISO9001 quality control system certification, European CE safety certification, North American CAS electric certification, and has instill the concept “time is money, quality is life, customer is the king” into the mind of every employees. We strictly control quality while improving production efficiency and shortening delivery time. All the machines produced by us need full line test before leaving the factory, we never send problematic equipment to customers. We have full experience of export and know well about the different needs of customers from both developing countries and developed countries, we provided many satisfactory machine proposals to customers in the past years. Nowadays our machines have already been exported to more than 150 countries and we established long-term and stable cooperative relationship with our clients.